The application of polyurethane sponge deodorant in furniture manufacturing: the harmonious unity of design aesthetics and practical functions

Introduction

In the field of furniture manufacturing, polyurethane sponge has become the core material for soft furniture such as sofas and mattresses due to its excellent elasticity, comfort and durability. However, polyurethane sponges may release odors during production and use, which not only affects the user experience, but may also pose a potential health threat. To solve this problem, polyurethane sponge deodorant came into being. This article will deeply explore the application of polyurethane sponge deodorant in furniture manufacturing, analyze its harmonious unity between design aesthetics and practical functions, and display its technical characteristics through rich product parameters and tables.

1. Characteristics and odor sources of polyurethane sponges

1.1 Characteristics of polyurethane sponge

Polyurethane sponge is a polymer material with the following characteristics:

• High elasticity: able to withstand repeated compression without deformation.
• Lightweight: Low density, easy to process and transport.
• Breathability: It has good air circulation and is suitable for mattresses and sofas.
• Durability: Excellent anti-aging performance and long service life.

1.2 Source of odor

Polyurethane sponges may produce odor during production, and the main reasons include:

• Raw material residue: such as isocyanate, polyol and other chemical substances.
• processing additives: such as catalysts, foaming agents, etc.
• Environmental factors: such as temperature, humidity, etc.

2. Principles and classification of polyurethane sponge deodorant

2.1 Principles of deodorant

Polyurethane sponge deodorant mainly works in the following ways:

• Adsorption: Adsorb odor molecules through porous materials.
• Chemical reaction: Chemical reaction with odor molecules to produce odorless or low-odor substances.
• Physical Cover: Form a protective layer on the surface of the material to prevent the release of odor.

2.2 Classification of deodorants

According to the mechanism of action, polyurethane sponge deodorants can be divided into the following categories:

• Physical adsorption type: such as activated carbon, silicone, etc.
• Chemical reaction type: such as oxidants, reducing agents, etc.
• Biodegradable type: such as microbial preparations, enzyme preparations, etc.

III. Application of polyurethane sponge deodorant in furniture manufacturing

3.1 Application in sofa manufacturing

Sofa is one of the main application areas of polyurethane sponge. The application of deodorant in sofa manufacturing is mainly reflected in the following aspects:

• Material Selection: Select low-odor polyurethane sponge raw materials.
• Processing Technology: Add deodorant during foaming to reduce the generation of odor.
• Post-processing: Deodorize the finished sofa to ensure user experience.

3.2 Application in mattress manufacturing

Mattresses have extremely high requirements for comfort and health. The application of deodorants in mattress manufacturing mainly includes:

• Multi-layer structural design: Add different types of deodorants to different layers of the mattress to achieve all-round deodorization.
• Environmental Certification: Eco-certified deodorant to ensure the environmentally friendly performance of the mattress.
• User Feedback: Adjust the type and dosage of deodorants according to user feedback to improve user satisfaction.

IV. Harmonious unity of design aesthetics and practical functions

4.1 Design Aesthetics

Aesthetics is an important consideration in furniture design. The application of deodorant should not only not affect the appearance of the furniture, but should also be coordinated with the overall design style. For example:

• Color Match: The color of the deodorant should be consistent with the overall color of the furniture.
• Material selection: The material of the deodorant should match the material of the furniture to avoid abrupt feeling.
• Detail processing: The existence of deodorants is reflected in the details, such as hidden design.

4.2 Practical Functions

The core function of the deodorant is to remove odor, but its application should also consider the following practical functions:

• Permanence: The deodorization effect should last long and avoid frequent replacement.
• Safety: Deodorants should be harmless to the human body and meet relevant safety standards.
• Easy to use: The use of deodorants should be simple and easy to produce and maintain.

5. Product parameters and technical indicators

5.1 Physical adsorption deodorant

5.2 Chemical reaction type odor deodorant

5.3 Biodegradable odor deodorant

VI. Case Analysis

6.1 Case 1: High-end sofa manufacturing

A high-end sofa brand used physical adsorption deodorant during the manufacturing process, and achieved the harmonious unity of design aesthetics and practical functions through the following measures:

• Material selection: Use low-odor polyurethane sponge to reduce the source of odor.
• Processing Technology: Add activated carbon deodorant during the foaming process to absorb odor molecules.
• Post-processing: Perform secondary deodorization treatment on the finished sofa to ensure user experience.

6.2 Case 2: Environmentally friendly mattress manufacturing

A certain environmentally friendly mattress brand has adopted biodegradable odor deodorants during the manufacturing process, and has achieved the harmonious unity of design aesthetics and practical functions through the following measures:

• Multi-layer structural design: Add different types of deodorants to different layers of the mattress to achieve all-round deodorization.
• Environmental Certification: Passed ISO 14001 environmental certification to ensure the environmental performance of the mattress.
• User Feedback: Adjust the type and dosage of deodorants according to user feedback to improve user satisfaction.

7. Future development trends

7.1 Technological Innovation

In the future, the technological innovation of polyurethane sponge deodorant will be mainly reflected in the following aspects:

• High-efficient adsorbent materials: Develop new high-efficiency adsorbent materials to improve the deodorization effect.
• Intelligent Deodorization System: Develop an intelligent deodorization system to realize automatic monitoring and adjustment.
• Multi-functional Compound: Develop a multi-functional compound flavor deodorant to achieve multiple functions such as odor removal, antibacterial, and mildew prevention.

7.2 Market expansion

As consumers’ requirements for environmental protection and health continue to increase, the market prospects for polyurethane sponge deodorants are broad. In the future, market expansion will be mainly reflected in the following aspects:

• High-end Market: The demand for deodorants in the high-end furniture market will continue to increase.
• International Market: The demand for environmentally friendly deodorants in the international market will continue to increase.
• Emerging Markets: The demand for deodorants in emerging markets will continue to increase.

Conclusion

The application of polyurethane sponge deodorant in furniture manufacturing not only solves the odor problem of polyurethane sponge, but also achieves the harmonious unity of design aesthetics and practical functions. By rationally selecting and applying deodorants, furniture manufacturers can improve the comfort and environmental protection of their products and meet consumers’ pursuit of high-quality life. In the future, with the continuous innovation of technology and the continuous expansion of the market, the application of polyurethane sponge deodorant in furniture manufacturing will become more extensive and in-depth.

Note: The content described in this article is for reference only, and the specific application needs to be adjusted according to actual conditions.

Extended reading:https://www.newtopchem.com/archives/category/products/page/48

Extended reading:https://www.bdmaee.net/addocat-108/

Extended reading:<a href="https://www.bdmaee.net/addocat-108/

Extended reading:https://www.newtopchem.com/archives/category/products/page/47

Extended reading:https://www.newtopchem.com/archives/97

Extended reading:https://www.newtopchem.com/archives/1002

Extended reading:<a href="https://www.bdmaee.net/1-methylimidazole/

Extended reading:<a href="https://www.bdmaee.net/1-methylimidazole/

Extended reading:<a href="https://www.bdmaee.net/1-methylimidazole/

Extended reading:https://www.bdmaee.net/butyltin-tris2-ethylhexanoate/

Extended reading:https://www.cyclohexylamine.net/trimethylhydroxyethyl-bisaminoethyl-ether-jeffcat-zf-10/

Extended reading:https://www.bdmaee.net/wp-content/uploads/2021/05/4-1.jpg

Extended reading:https://www.bdmaee.net/tertiary-amine-composite-catalyst/