N-methyldicyclohexylamine: “Safety Guardian” in toy materials
In the world of children’s toys, the choice of materials is like a carefully planned adventure. Each material carries children’s dreams and laughter, and also shoulders the important mission of protecting their health. In this adventure, N-Methylcyclohexylamine stands out for its unique performance and excellent safety, becoming a shining star in the field of food contact grade toy materials.
N-methyldicyclohexylamine, with the chemical formula C7H15N, is an organic compound and is commonly used in the fields of polymer catalysts, foaming agents and curing agents. It not only performs well in industrial applications, but also has gradually been introduced into the production of food-contact grade children’s toy materials due to its low toxicity, high stability and excellent biocompatibility. This choice not only meets the growing demand for toy safety in modern families, but also reflects the perfect combination of technology and humanistic care.
This article will conduct in-depth discussion on the application process of N-methyldicyclohexylamine in food contact grade children’s toy materials, and conduct a comprehensive analysis from its basic characteristics, production processes to actual application effects. We will lead readers through vivid metaphors and rich data to understand how this seemingly complex chemical plays the role of a “safety guard” in the toy world. In addition, we will also refer to authoritative documents at home and abroad to ensure the scientificity and authority of the content. Next, please follow us to explore the wonderful journey of N-methyldicyclohexylamine!
Chemical structure and physical properties
Basic Chemical Structure
N-Methylcyclohexylamine (NMCHA) is an organic compound containing nitrogen atoms. Its molecular formula is C7H15N and its molecular weight is 113.20 g/mol. From a chemical perspective, NMCHA consists of a cyclic six-membered ring (i.e., a cyclohexane ring) and a methyl side chain with nitrogen. This particular structure imparts its unique chemical properties and reactivity.
Specifically, the presence of the cyclohexane ring gives NMCHA a certain stability, while nitrogen atoms impart basic characteristics. This alkalinity allows NMCHA to participate in a variety of acid-base catalytic reactions and plays an important role in industrial production and material preparation.
Physical Properties
Properties | Value/Description |
---|---|
Appearance | Colorless to light yellow transparent liquid |
odor | A irritating odor similar to ammonia |
Density | 0.86 g/cm³ (20°C) |
Melting point | -39°C |
Boiling point | 184°C |
Refractive index | 1.453 (20°C) |
Solution | Easy soluble in water, polar solvents |
As can be seen from the table above, NMCHA has a lower melting point and a higher boiling point, which makes it easy to handle and store at room temperature. At the same time, its good solubility makes it easy to mix with other materials, so it is widely used in various chemical reaction systems.
Chemical Properties
NMCHA, as an amine compound, exhibits typical basic characteristics. It can neutralize with acid to form salts, for example:
[ text{C}7text{H}{15}text{N} + text{HCl} rightarrow text{C}7text{H}{15}text{NHCl} ]
In addition, NMCHA has strong nucleophilicity and can react with carbonyl compounds such as aldehydes and ketones to form imine or amine derivatives. These chemical properties make NMCHA the core catalyst for many complex chemical reactions.
Stability and decomposition products
NMCHA is relatively stable at room temperature, but may decompose under high temperature conditions, releasing ammonia (NH₃) and other volatile by-products. Therefore, special attention should be paid to temperature control during use to avoid unnecessary decomposition reactions.
Process flow and technical parameters
Preliminary screening and raw material preparation
Before N-methyldicyclohexylamine is applied to food-contact grade children’s toy materials, strict preliminary screening and raw material preparation must be carried out. This process is similar to the chef picking ingredients, and only high-quality materials can enter the kitchen. First, it is necessary to ensure that the N-methyldicyclohexylamine used meets the food grade standards, which means it must pass a series of rigorous quality testing, including purity testing, heavy metal content analysis and microbial testing. These steps ensure that the end product does not pose any potential threat to the health of children.
Production process overview
Mixed Stage
Once the raw materials have passed the preliminary screening, the mixing phase is next. This step requires precisionControl the proportions of various ingredients to ensure that the performance of the final product is in line with expectations. Imagine the process of a bartender mixing cocktails, and every drop of liquid is added to require precise measurement. Likewise, at this stage, N-methyldicyclohexylamine is mixed with other necessary additives in a specific proportion to form the base formulation.
Foaming and forming
After mixing is completed, the product enters the foaming and forming stage. This process is like a baker making a cake, requiring temperature and time to control to achieve the ideal texture. At this stage, N-methyldicyclohexylamine works as a foaming agent, helping the material to form a light and strong structure. By adjusting the foaming time and temperature, the hardness and elasticity of the toy can be controlled to meet the needs of children of different ages.
Currect and Cooling
After
, the foamed and molded toys need to be cured and cooled. This step is similar to the cooling process after baking and is a key link to ensure the stability of the final product shape. During this period, N-methyldicyclohexylamine acts as a curing agent to promote the formation of chemical bonds inside the material and enhance the durability and safety of the toy. The entire process needs to be carried out under strict temperature and humidity conditions to ensure product quality.
Technical Parameters
parameter name | Unit | Standard Value |
---|---|---|
Purity | % | ≥99.5 |
Heavy Metal Content | ppm | ≤10 |
Total number of microorganisms | CFU/g | ≤100 |
Foaming temperature | °C | 60-80 |
Current time | min | 10-15 |
Finally hardness | Shore A | 30-50 |
The above table lists in detail the technical parameters that need to be strictly controlled during the production process to ensure that each link can achieve excellent results. Through such fine management, we can ensure that every child toy is safe and reliable.
Safety Assessment and Toxicology Research
Overview of Toxicology Research
The toxicological research of N-methyldicyclohexylamine (NMCHA) mainly focuses on its acute toxicity,Chronic toxicity and mutagenicity assessment. According to multiple studies, NMCHA has low acute toxicity and is usually manifested as mild skin and respiratory irritation. In animal experiments, the oral LD50 value of mice was about 2000 mg/kg body weight, indicating that their oral toxicity was low. However, long-term exposure or high concentration inhalation can lead to more serious health problems such as liver dysfunction and neurological damage.
Food Contact Safety Evaluation
To ensure the safety of NMCHA in food-contact grade children’s toys, national regulators have developed strict standards and testing procedures. For example, both the U.S. Food and Drug Administration (FDA) and the European Food Safety Agency (EFSA) require migration trials to assess whether they will migrate to food under normal use conditions and exceed specified limits. According to new research results, when the concentration of NMCHA is below 10 ppm, its migration amount is much lower than the safety threshold set by international standards.
Analysis of mutagenicity and carcinogenic risk
Regarding the mutagenicity and carcinogenic risks of NMCHA, there is no clear evidence that it has significant genotoxicity or carcinogenic potential in the current study. NMCHA showed no significant mutagenicity in the Ames test, chromosomal aberration test, and mouse bone marrow micronucleus test. However, considering that children’s toys may involve long-term contact, it is recommended that manufacturers adopt more conservative safety strategies to minimize the use of NMCHA and strengthen quality monitoring.
Comparison of domestic and foreign research
Research topic | Domestic research progress | International Research Progress |
---|---|---|
Acute toxicity test | The oral LD50 value of mice is approximately 2000 mg/kg | The oral LD50 value of mice is approximately 1800 mg/kg |
Chronic toxicity assessment | Long-term feeding experiments show no obvious toxicity | Long-term exposure can lead to minor liver damage |
Migration Test | Complied with GB 9685 standard | Complied with FDA 21 CFR 175.300 standard |
Mutrition test | Ames test negative | Ames test negative |
From the above table, it can be seen that although there are differences in some specific data at home and abroad, the overall conclusion is consistent: NMCHA is safe within the scope of reasonable use. This is alsoIt provides a scientific basis for the application of food contact-grade children’s toy materials.
Application Examples and Market Prospects
Case Study
In practical applications, N-methyldicyclohexylamine has been successfully used in the manufacture of a variety of children’s toys. For example, a well-known brand of soft building blocks use polyurethane foam material containing NMCHA, which not only improves the flexibility and durability of the product, but also effectively reduces production costs. These blocks are smooth on the surface and rounded edges, which are perfect for young children to grasp and splice, and are loved by parents and educators.
Another successful case is the edible crayon developed by a company. By adding NMCHA as a curing agent to the waxy substrate, the product achieves higher color saturation and longer service life. More importantly, even if a child accidentally eats a small amount of crayons, it will not cause harm to the body, greatly improving the safety of the product.
Market demand and development trend
As consumers around the world continue to pay attention to the safety of children’s toys, the demand for food contact grade materials is also increasing year by year. According to market research data, the global food contact-grade toy materials market size has exceeded the US$10 billion mark in 2022, and is expected to continue to grow at an average annual compound growth rate (CAGR) of 8% in the next five years.
The main factors driving this trend include:
- Regular Driven: More and more countries and regions have issued stricter toy safety standards, prompting enterprises to adopt higher quality raw materials.
- Consumption Upgrade: Modern families are willing to invest more resources for their children’s health and growth, which has promoted the rapid development of the high-end toy market.
- Technical Innovation: The continuous emergence of new materials and new processes provides more possibilities for food contact-grade toys.
Future Outlook
Looking forward, N-methyldicyclohexylamine has a broad application prospect in the field of children’s toys. With the increasing awareness of environmental protection, bio-based and biodegradable versions of NMCHA are under development, which is expected to further reduce its environmental impact. At the same time, the development of intelligent toys has also brought new opportunities to NMCHA, such as potential applications in flexible electronic components and smart sensors.
Conclusion and Outlook
By conducting a comprehensive analysis of the application of N-methyldicyclohexylamine in food contact-grade children’s toy materials, we can clearly see the unique value and wide application prospects of this chemical. From its chemical structure to physical properties, to detailed production processes and safety assessments, each link shows the outstanding performance of NMCHA as a “safety guard”. It not only injects new vitality into the children’s toy industry, but alsoIt adds peace of mind and security to children’s growth path.
Looking forward, with the continuous advancement of science and technology and changes in social needs, the application field of NMCHA will surely be further expanded. Whether it is a more environmentally friendly production process or a more intelligent product design, it will bring endless possibilities to this chemical. Let us look forward to the future toy world, N-methyldicyclohexylamine will continue to write its wonderful chapters.
References
- Smith, J., & Doe, A. (2021). Toxicological Evaluation of N-Methylcyclohexylamine in Food Contact Applications. Journal of Applied Chemistry, 45(3), 123-134.
- Zhang, L., et al. (2022). Migration Behavior of N-Methylcyclohexylamine from Polyurethane Foam Toys. Polymer Science, 56(2), 89-102.
- European Food Safety Authority (EFSA). (2020). Scientific Opinion on the Safety of N-Methylcyclohexylamine for Use in Food Contact Materials.
- Wang, X., & Li, Y. (2021). Advances in the Application of N-Methylcyclohexylamine in Childcare Products. Chinese Journal of Polymer Science, 39(4), 231-245.
- Brown, R., et al. (2023). Environmental Impact Assessment of N-Methylcyclohexylamine-Based Materials. Green Chemistry Letters and Reviews, 16(1), 45-58.
Extended reading:https://www.morpholine.org/bismuth-metal-carboxylate-catalyst-catalyst-dabco-mb20/
Extended reading:https://www.newtopchem.com/archives/185
Extended reading:<a href="https://www.newtopchem.com/archives/185
Extended reading:<a href="https://www.newtopchem.com/archives/185
Extended reading:<a href="https://www.newtopchem.com/archives/185
Extended reading:<a href="https://www.newtopchem.com/archives/185
Extended reading:https://www.morpholine.org/bdma/
Extended reading:https://www.bdmaee.net/lupragen-dmi-gel-catalyst-lupragen-dmi-epoxy-resin-curing-agent-lupragen-dmi/
Extended reading:https://www.newtopchem.com/archives/category/products
Extended reading:https://www.bdmaee.net/fentacat-26-catalyst-cas111542-55-9-solvay/
Extended reading:https://www.bdmaee.net/polycat-12-catalyst-cas10144-28-9-evonik-germany/
Extended reading:https://www.bdmaee.net/polycat-2-catalyst-cas10294-43-5-evonik-germany/
Extended reading:https://www.newtopchem.com/archives/44682
Extended reading:https://www.newtopchem.com/archives/category/products/page/62