Magna launches industry-first, 100% molten recyclable foam and upholstery seating solution

Magna announces the launch of the industry’s first EcoSphere™ product line, utilizing a single material, polyethylene terephthalate (PET), and the company’s innovative 100% melt recyclable foam (Melt
Recyclable
Foam) and trim (Trim) systems to avoid disposal of seat foam cushions and trim covers in landfills. Magna’s new EcoSphere product line consists of sustainable upholstery materials, upholstery cushions, structures and foams.

Image source: Magna

Leveraging Magna’s expertise in foam chemistry, decorative manufacturing, process and tooling integration, this product line is a seamless and cost-effective solution. In addition, 100% molten recyclable foam and upholstery technology ensure the look and feel of seat materials remains in line with industry standards while significantly reducing environmental impact.

Carrie, Chief Engineer of Magna Seating Innovation
Young said: “We recognize the need for innovative solutions that minimize environmental impact. This unique product range enables our seating materials to be repurposed and reused in the production of new polyester products, allowing for Contributing to the circular economy. Our technology offers car manufacturers a game-changing opportunity to enhance sustainability without compromising comfort, quality or performance.”

Magna EcoSphere Trim Foundation is a key component of 100% fused recyclable foam and trim technology. Each seat will have a base of trim. EcoSphere
Trim Foundation is laminated to the back of the upholstery material to provide support and a crisp look. To give EcoSphere Trim
Foundation sources 100% recycled materials, Magna partners with TWE, a multinational company specializing in technical textiles and nonwovens
Group collaboration, as TWE’s REPEAT® solutions include products made from recycled and biodegradable fibers.

By utilizing recycled and bio-based materials, implementing energy-efficient manufacturing processes and considering end-of-life management, Magna’s sustainable seating approach contributes to its net-zero goals, not only reducing greenhouse gas emissions but also Magna’s Product carbon footprint.